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Application of EP100 on guillotine shearing machine

2016-12-23

一、overview


The guillotine shearing machine is used to apply shear force to metal plates of various thicknesses to make the plates break and separate according to the required size. It can also be applied to shielding materials, adhesive materials, insulation materials, conductive materials, battery suitable and other electronic material processing.


二、Introduction to the process


The system is composed of PLC, servo drive, servo motor and other main equipment, steel plate length / quantity, feeding speed free setting, equipped with adjustable roller feeding mechanism, both sides automatically adjust pressure and lifting, can quickly discharge materials, with thimble feeding mechanism, effectively prevent material scratches, mainly suitable for strip high-speed full/half cut cutting. High precision, less loss, ergonomic design of the model, simple operation.


三、Equipment composition


The guillotine shearing machine equipment can be composed of PLC, man-machine interface, servo system and transmission mechanism, PLC with man-machine interface, can directly input the length and quantity of steel plate, and has manual, automatic conversion function, and has an independent operating system, as well as special operation software. The servo system receives the pulse command of the PLC system to complete precise position control.

The spindle and round knife use a servo system, which can do high and low speed regulation and forward and reverse switching control. Using imported ball slide rail, parallel advance cutting width, with imported precision ball screw and slide rail, control the cutting width and 0.1 mm, achieve high-precision cutting and achieve high-quality shearing.


四、Wiring diagram and driver parameter setting


1) Wiring diagram

2)Parameter settings



功能代码

代码名称

设定参数

使用说明

PA-1

型号代码

3A-46

同伺服电机相匹配

PA-4

控制方式选择

0

位置控制

PA-12

位置指令脉冲分频分子

5

设置相应值可以很方便的与各种脉冲源相匹配

PA-13

位置指令脉冲分频分母

3

设置相应值可以很方便的与各种脉冲源相匹配

PA-20

驱动禁止输入无效

1

屏蔽限位功能

PA-53

4位输入端子强制ON控制字

0001

强制使能



五、Debugging and precautions


1) Debugging steps:

A. Correctly connect the power line r, t, r, s, t, motor power line U, V, W, PE, encoder line (CN2).
B. Turn on the power, set the parameters and save them correctly (please refer to the manual for specific operation).
C. No-load test, enter the parameter menu PA-00 and change 315 to 309 Long press the confirmation button to observe whether the motor speed is 100 revolutions, if there is no alarm after turning for a while, it means that there is no problem with the connection of the drive and the motor (please refer to the manual for specific detailed panel operation). If there is an abnormality, please check whether the motor phase sequence and encoder wire connection are good.
D, install the wiring between the driver and the PLC, check that there is no problem with the power supply and wiring and then power on for preliminary testing, observe whether the mechanical part of the motor is stuck, whether the motor emits abnormal noise, if the problem is found, please solve it in time.
E. Try a sample to see if it meets the requirements.


*If you cannot solve the abnormal situation related to the driver, please call our service hotline for consultation.


2) Precautions:

A. When connecting the power line, U, V, and W must be connected to the terminals one by one, and the motor direction cannot be changed by changing the phase sequence of U, V and W.
B. When connecting the control line (CN1), the upper computer system and servo must have one end of the shielded wire.
C. The wiring must be reasonable, the AC and DC power supply should be strictly separated, and the control line should be strictly separated from the motor power line and power line.


六、summary


This guillotine shearing machine equipment fully combines the advantages of Meixin drive with fast response, accurate positioning and smooth operation. After the customer's trial, the processed products meet the customer's requirements, and the indicators meet the requirements, and at the same time, the production efficiency is improved, so that the customer can achieve maximum satisfaction. This equipment fully demonstrates the advantages of Meixin servo drives to customers, and also improves the competitiveness of guillotine shearing machine equipment in the market.


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