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EP100 application on thermal energy meters

2016-12-23

一、Device Description:


The thermal energy meter test bench is mainly used for the accuracy verification of heating flow meters (similar to natural gas flow meters, but can withstand certain high temperatures), and can also verify water meters and gas meters after minor modifications. The working principle is that the servo drive controls the servo motor to push the water tank to change the water intake, and then use the number of pulses sent by the host computer and the water inlet (represented by the volume scale) to convert to achieve the purpose of calibration.


二、Process requirements:


1. The process of pushing the water inlet of the water tank and the stop can not be shaken.

2. Accurately locate the equivalent of a pulse (0.001mm).


三、System Composition:


As shown, the test bench uses a servo drive and servo motor that pushes the water inlet into the tank directly through a coupling. The upper controller adopts the pulse control board, and the control card sends a pulse to control the servo motor operation, and the equipment also needs a set of pressure devices to cooperate with the servo motor.


Sistum Compostin:


Figure 2: Motion controller


Figure 3: Servo drive


Figure 4: Servo motor


四、System working principle and wiring instructions:


The servo drive works in position mode, and works by accepting the pulse signal of the control card, and the running direction and running speed of the motor can be adjusted by the host computer.

System schematic wiring diagram (taking EP100 as an example):


五、Parameter setting:



功能代码

代码名称

设定参数

使用说明

PA-1

型号代码

2A-30

同伺服电机相匹配

PA-4

控制方式选择

0

位置控制

PA-5

速度比例增益

100

设置值越大,则刚度越大,过大容易出现振荡

PA-6

速度积分时间常数

25

设置值越小,则刚度越大,过小容易出现超调

PA-9

位置比例增益

40

设置值越大,则刚度越大,过大容易出现振荡或超调

PA-12

位置指令脉冲分频分子

1

设置相应值可以很方便的与各种脉冲源相匹配

PA-13

位置指令脉冲分频分母

1

设置相应值可以很方便的与各种脉冲源相匹配

PA-14

位置指令脉冲输入方式

0

设置与上位机相应的脉冲输入方式,默认为脉冲+方向

PA-15

位置指令脉冲方向取反

0

改变此参数可以很简单的改变电机的旋转方向

PA-20

驱动禁止输入无效

1

屏蔽限位功能

PA-53

4位输入端子强制ON控制字

0001

强制使能



六、summary


This case is a product designed and produced by our company and a domestic measurement and appraisal table manufacturer for the local metrology bureau, which changed the original simple method of manually controlling the pump and promoting the inlet flow, which greatly improved the calibration accuracy of the product and improved the work efficiency. Our servo drive has an instantaneous overload capacity of 3 times, which solves the water flow pressure when the servo motor pushes the water tank to start and stop. The real-time monitoring menu can effectively monitor the effectiveness bench in real time. The products developed through this cooperation have been affirmed by the local metrology bureau.


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